Automatic aluminium billet cutting saw

Automatic aluminium billet cutting saw

Aluminium billet cutting saw, aluminium billet saw

Automatic  aluminium billet cutting saw Description:

Automatic aluminium billet saw can achieve manual loading, feeding, power-driven cut to length, cutting, discharging, feeding, aluminum billets entering into the frame mechanically by motor driving, cutting chips recovery functions. 

This machine has simple operation, safe and functional, high production efficiency features.

Automatic aluminium billet cutting saw technical parameter

Equipment dimension: L 15,000mmx3500mmx2500mm

The cutting log diameter: Φ200-Φ305 mm

Cut to length range: 6500mm adjustable, cut to length tolerance +/-1mm

Max clamp force:  400mm adjustable

Cutting stroke 500mm

Cutting speed stepless speed

Cutting chips dust collecting and recovery device

Equipment dimension                

L1500mm XW1000mm XH3000mm

Hydraulic station: 2 sets

Automatic Aluminum billet cutting saw main parts

Storage platform, (conveying device) conveying rack and roller, cutting station, pressing framework, cut to length framework, discharging framework, discharging rack, cutting chips recovery device, hydraulic system, electrical control system ETC composition.

Inspection matters before automatic aluminium billet cutting saw using

1. Check the hydraulic oil is clean or not, enough oil by level gauge before the starting up

2 The blades is set securely and no loose, no defect and no aluminum residue nipped in the saw tooth

Automatic aluminum billet cutting saw operation steps

1.  Confirm all works in the attentions are ready

2   The order buttons in the operation panel have the clear mark and should have the corresponding action instructions

3. Manual operation loading: move one piece of original aluminum log from storage rack to the conveying roller

Brightstar Aluminum machinery, automatic and high-efficiency aluminum billet cutting saw supplier.

The aluminum billet saw for cutting aluminum logs produced by our company is divided into two categories:

Aluminum billet single billet saw and aluminum billet multi-billets saw.

When further subdivided, it can be divided into online aluminum billet saws, offline aluminum billet saw, long billet aluminum billet saw and short billet aluminum billet saw.

The online aluminum billet saw is directly matched with the billet heating furnace or other auxiliary equipment.

After sawing the round log according to the length requirements, they are transported or stored with other equipment (billet furnace or mechanical clamp).

The offline aluminum billet saw is an aluminum billet saw that cuts round logs independently without supporting other equipment or production lines.

Sawing and bundling according to length requirements.

As the name suggests, the long billet aluminum billet saw means cutting the finished billet into a long billet.

As the name suggests, a short aluminum billet saw means cutting the finished billet into a short billet.

Introduction to various configuration accessories: (Follow the aluminum billet walking process)

1. Auxiliary unloading billet holder:

The aluminum billet is hoisted from the casting well in an upright state.

The semi-circular arc guide plate in the auxiliary billet unloading holder contacts the bottom end of the aluminum billet.

The crane descends, and the rollers assist in sliding, thereby placing the aluminum billet from the upright state to the horizontal state, and transporting it in a large shift area.

When workers use forklifts to transport aluminum billets to large shift areas, this auxiliary unloading billet holder is not needed.

2. Large shift area:

The motor reducer drives the chain to travel, and the chain travel transports the aluminum billets to the aluminum billets turning and counting area, and the automatic aluminum billets counting device places the aluminum billets in the original billets storage area to wait for loading.

3. Small shift and billet loading of raw aluminum billet:

The aluminum billets are sent to the original billets’ conveyor frame by the front and rear lifting of the oil cylinder.

​4. Raw aluminum billets feeding into the billet conveyor:

An oil motor is used to drive the sprocket chain to drive the rollers to transport the aluminum billets.

5 Aluminum billet saw:

The main motor drives the saw blade to run.

The oil cylinder drives forward and backward walking sawing.

With front and back ends billet pressing devices.

6. Length-fixing device:

Enter the parameters of the finished aluminum billet to automatically determine the length of the aluminum billets before sawing.

7. Finished aluminum billet conveyor frame:

Conveying aluminum billets after sawing is completed.

8. Finished aluminum billet lifting and unloading device:

The aluminum billets in the finished product conveyor frame are pushed out of the conveyor frame employing cylinder jacking.

The jacking method can be divided into two types.

One is the air cylinder, and the other is the oil cylinder.

For example: in the case of an aluminum billet multi-billet saw where the finished billet is 6 meters, the air cylinder jacking method is used for aluminum billet below φ254

The oil cylinder jacking method is used for aluminum billets above φ254.

Analyze specific situations in detail.

9. Finished aluminum billet storage rack:

Used to store finished aluminum billets for easy operation by customers.

They can be lifted manually or forklifted.

10. Lubricate the oil spray device:

Use vegetable lubricant to cool and lubricate the saw blade.

11. Aluminum chips recycling device:

Collecting aluminum chips when sawing aluminum billets.

This device does not include a briquetting machine, so it will be equipped with a recycling box and the aluminum chips in the box will be cleaned manually.

12. Hydraulic control system:

Including hydraulic station, oil pipes in the equipment, valve groups, etc.

Cooling methods are divided into water cooling and air cooling.

(Note: Hydraulic oil is excluded and it will be offered by the customer)

13. Electrical control system:

Including 1 operation cabinet, 1 electrical cabinet, wires in the equipment, a transfer cabinet, various induction switches, etc.

The electrical components are mainly Siemens low voltage.

The customer is responsible for connecting the power supply to the electrical cabinet.

Note: All the above machine parts constitute a general aluminum billet saw system.

The following is a brief introduction to advanced configuration accessories that meet various customer requirements:

1.Aluminum chip briquetting machine:

Equipped with aluminum chip recovery device, used to press aluminum chips into blocks for easy recycling.

2. Briquetting block conveyor:

Conveys the briquettes after the aluminum chips come out of the briquette machine.

(Note: Generally, not required.)

3. Aluminum billets coding device:

Coding types include needle coding and laser coding.

You can type letters and numbers when coding.

Laser coding can print QR codes.

If an aluminum billet coding device is used, the finished billet lifting and unloading device must be modified to accommodate a small shift of the finished billet, which should match the small shift parameters and working mode of the original billet

(Note: Excessive coding content affects overall efficiency.)

4. Hydraulic billet aligning device:

Placed behind the finished billet storage rack, the billets are released through the cylinder, and the aluminum billets slide down to the V-shaped frame according to gravity.

There is a hydraulic cylinder on the side to push the end faces of the aluminum billets into alignment.

Stack the aluminum billets into a trapezoid (manual assistance is required). Manual baling.

(Note: Customers who sell aluminum billets may need it.)

5. Gantry stacking system:

Placed behind the finished billets rack, it is lifted and lowered by the oil cylinder. The aluminum billet is clamped by the oil cylinder, and the oil motor is started to move it forward and backward.

Place the aluminum billets on the V-frame and stack them into a trapezoid

(No manual assistance required). Manual baling.

The V-shaped frame can be equipped with a floor scale to calculate the weight of the stack of aluminum billets

Common knowledge points about aluminum billets saw for cutting aluminum log:

​1. Regarding the size of the saw blade: (under normal circumstances)

According to the φ80-229 aluminum billet, the saw blade is φ800.

According to φ80-254 aluminum billet, the saw blade is φ900.

According to the φ80-300 aluminum billet, the saw blade is φ1000.

According to the φ80-320 aluminum billet, the saw blade is φ1100.

Note: If there is a non-standard aluminum billet, it is φ260. We can also use 900 saw blades for design.

After analyzing the specific situation, it is correct to follow the above rules.

2. Regarding the external conditions for aluminum billets saws:

Power supply: Under normal circumstances, if the equipment is close to the upright column, the main electrical cabinet can be connected to the main electrical cabinet through the column.

The customer is responsible for the external power supply of the equipment, and our company is responsible for the wires inside the equipment.

Water source: The water used by the equipment lies in the cooling of the hydraulic station.

When there is no shortage of water abroad, water cooling is the main method. Cheaper and better than air-cooled ones.

For foreign customers, use water cooling and air cooling together. (Need to state in advance).

Air source: Mainly pipeline air, requiring an anhydrous state, otherwise the cylinder will be easily corroded.

Hydraulic oil: Hydraulic oil is 46# anti-wear and pressure-resistant. Normally 4-5 barrels of 170kg are needed.

Analyze specific situations in detail.

Tools: Our company will deliver a set of special tools and will give them to customers after installation.

However, welding machines, welding rods, gas, gas cutting tools, etc. are all provided by the customer.  

On-site installation: whether the customer makes embedded parts according to the drawings or concrete anchor.

When making embedded parts, the equipment legs are welded on top, which is stronger than the concrete anchor.

Customers with concrete anchors need to check the screws regularly.

Network: Foreign customers need to offer network cable.

Regarding the number of large shift areas: Under normal circumstances: 2 sets for 6 meters and 3 sets for 12 meters.

Foreign customers have 4-meter and 6-meter raw aluminum billets, which are also 3 sets.

Analyze specific situations in detail.

The small shift of the raw aluminum billet is adjusted according to the number of large shift.